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PCB Design · Embedded Systems · Firmware

Gen PCB Synapse Labs:
From Circuit to Certified Product

GenPCB Synapse Labs delivers DRC-clean PCB designs, validated embedded firmware and production-ready hardware — for startups and industrial clients from Chennai, India.

Schedule Free Consultation Our Services
MSME Registered · Government Certified Enterprise
Published Patent — AI-Assisted PCB Generation System
Full Source Handoff — KiCad + Gerbers + Firmware
PCB assembly and soldering
Real Hardware. Real Engineering. Precision PCB assembly & embedded systems — Chennai, India
MSME Registered
GOVT. CERTIFIED
Published Patent
AI-ASSISTED PCB
DRC-Clean Designs
IPC-2221 STANDARD
Full Source Handoff
NO VENDOR LOCK-IN
Why Clients Choose Us

Engineering Discipline,
Not Just Design

Electronics clients choose GenPCB Synapse Labs because we treat hardware engineering with the same rigour as large OEM teams — with the responsiveness of a dedicated specialist.

01 · PRECISION
DRC-Clean Boards, Every Time
Every design passes a full Design Rule Check before Gerbers are issued. We verify clearances, annular rings, silkscreen conflicts and net integrity — eliminating costly board respins.
02 · TRANSPARENCY
Complete Source File Handoff
You receive all KiCad source files, Gerbers, BOM, assembly drawings and firmware. No vendor lock-in, no black boxes. You own your hardware completely and forever.
03 · DEPTH
Hardware and Firmware Together
We understand the embedded system end-to-end. PCB and firmware developed in parallel means fewer integration surprises and a first-time-working prototype.
04 · SPEED
AI-Accelerated Development
Our patented AI-assisted PCB generation pipeline reduces schematic-to-layout time significantly — faster iteration without compromising engineering quality.
05 · STANDARDS
Designed for Manufacturing
Outputs follow IPC standards and include fabrication notes, layer stack-ups and assembly drawings compatible with Indian and international PCB fabs. Production-ready from day one.
06 · COMMUNICATION
24-Hour Response Guarantee
We respond within 24 hours, provide milestone updates and maintain a shared project log. You always know exactly where your project stands.
Engineering Services

Everything Your Hardware
Project Needs

From first schematic to validated, production-ready electronics — complete hardware engineering under one roof.

01 — SCHEMATIC & LAYOUT
PCB Design
Multi-layer PCB layout in KiCad with full schematic capture, impedance control, power plane design and manufacturing-ready Gerber generation. From 2-layer to complex HDI boards.
KiCad 9Multi-layerIPC-2221DFM
02 — MCU DEVELOPMENT
Embedded Systems
ESP32, STM32 and Arduino development — BLE, WiFi, LoRa, UART, SPI, I2C integration. RTOS firmware, HAL drivers and complete embedded software architecture for your platform.
ESP32STM32FreeRTOSBLE/WiFi
03 — RAPID BUILD
Prototype Development
Rapid prototyping with PCB assembly support, hardware bring-up, firmware flashing and functional validation. Fast iteration until your hardware meets specification.
AssemblyBring-UpValidation
04 — BARE-METAL TO RTOS
Firmware Development
Bare-metal and RTOS firmware, bootloaders, OTA update pipelines, communication protocol stacks — complete device-level software for your embedded hardware platform.
Embedded CRTOSOTAProtocols
05 — QUALITY ASSURANCE
Hardware Testing
Functional testing, power analysis, signal integrity measurement, EMC pre-compliance, debugging and systematic validation against defined hardware test plans.
FunctionalSignal IntegrityEMC
06 — INDUSTRIAL SOFTWARE
Industrial Software & ERP Solutions
Custom software for device control, sensor monitoring, industrial dashboards, employee management, inventory tracking and ERP systems for manufacturing businesses.
ERP IoT Automation
Methodology

Six Steps to
Production-Ready Hardware

A structured engineering process built for clarity, speed and quality — with full visibility at every stage of development.

STEP 01
01
Requirement Analysis
Translate product goals into a technical brief — MCU selection, power budget, connectivity requirements and DFM constraints, all agreed before any work begins.
STEP 02
02
Architecture Design
Hardware block diagram, component selection, BOM cost optimisation and technology stack definition — signed off before a trace is routed.
STEP 03
03
Schematic Capture
Full schematic in KiCad with nets verified, power domains defined and decoupling strategy applied. Client review and approval before layout begins.
STEP 04
04
PCB Layout & DRC
Multi-layer routing with signal integrity, power planes and EMC best practices. Full DRC pass and Gerber output to IPC / fab specifications.
STEP 05
05
Prototype & Firmware
Board bring-up, firmware development and functional validation. Iterative debugging until hardware performs to specification across all test cases.
STEP 06
06
Handoff & Support
Full source handoff — KiCad files, BOM, Gerbers, firmware, test procedures. Ongoing support for manufacturing ramp and production scale-up.
About

Built by Engineers,
for Engineers

MSME REGISTERED PUBLISHED PATENT CHENNAI, INDIA IPC STANDARDS

GenPCB Synapse Labs is a Chennai-based MSME electronics engineering company built on a clear belief: hardware startups and industrial clients deserve rigorous engineering without the overhead of large agencies or the uncertainty of generalist freelancers.

We specialise in PCB design, embedded systems and AI-assisted hardware engineering. Our patented PCB generation pipeline reduces development time while delivering DRC-clean, IPC-compliant outputs that manufacturers expect.

We work with a focused number of clients at a time. You work directly with the engineers doing the work — no account managers, no outsourcing, no junior teams.

Work With Us →
REGISTRATION
MSME Registered Enterprise · India
INTELLECTUAL PROPERTY
Published Patent — AI-Assisted PCB Generation System
LOCATION
Chennai, Tamil Nadu, India
PRIMARY EDA TOOL
KiCad 9 · IPC-2221 Compliance · DFM-Ready Output
RESPONSE COMMITMENT
24-hour guaranteed response · Direct engineer contact
RECOGNITION
Top 2% · India AI Impact Buildathon
Featured Projects

Hardware We've Built

A selection of real PCB design and embedded systems projects — from prototype to fabricated board.

PPT Remote Controller
DESIGNED & FABRICATED
PPT Slider Remote
Wireless presentation controller with custom PCB design, nRF24L01 RF module, ATmega328P microcontroller and embedded HID firmware. Fully designed and fabricated in-house — schematic, layout, assembly and firmware all done by GenPCB Synapse Labs.
nRF24L01 ATmega328P HID Firmware KiCad 2-Layer PCB Wireless
Solar Tracker
COMPLETED
Automatic Solar Tracking System
ESP32-based solar tracking platform using dual LDR sensors and servo motors to automatically orient a solar panel toward maximum light intensity, improving energy harvest efficiency.
ESP32 LDR Sensing Servo Control Auto-Track
RF Reader
PROTOTYPE
Smart Health Monitoring Watch
Wearable health platform with multi-parameter biometric sensing — heart rate, SpO2, body temperature and blood pressure monitoring with BLE data transmission to a companion app.
Heart Rate SpO2 Body Temp BP Monitor BLE
RF Reader
DESIGNED
Smart Trolley PCB
Custom embedded PCB for intelligent trolley automation — RFID-based item detection, WiFi connectivity, integrated load cell interface and real-time inventory tracking.
ESP32 RFID WiFi Load Cell Custom PCB
Netlist AI Engine Place + Route Gerber ✓ DRC Clean Output PATENTED
R&D
AI-Assisted PCB Generation System
Patented automation pipeline for intelligent PCB generation — from netlist input to DRC-clean routed layout using AI-driven component placement and pathfinding. Published patent: Application 202641019646.
Python KiCad API AI/ML Published Patent

Ready to Build Your
Hardware Product?

Book a free 30-minute technical consultation. Bring your requirements, block diagrams or just an idea — we'll map out the engineering path forward.

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FREE CONSULTATION · NO COMMITMENT · RESPONSE WITHIN 24 HOURS
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Your Files Stay Private
All project details are confidential. We're happy to sign an NDA before any technical disclosure.
Direct Engineer Response
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LOCATION
Chennai, Tamil Nadu, India
REGISTRATION
MSME Registered Enterprise · India
Chennai, Tamil Nadu
India · Remote & on-site engagements
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